☰
applied AI & analytics for factories

tally

pace

fatigue

proficiency

lost revenue


Get the metrics your factory needs the most. At every station. As it happens. On autopilot.

Yes,
we put AI on sewing machines.


Our devices install in under a minute, unlocking crucial data from any industrial sewing machine, in factories of any size.

About

OpenSeam is revolutionizing the textile manufacturing industry with cutting-edge AI and analytics technology. Our mission is to empower factories of all sizes with the tools they need to optimize production, reduce waste, and increase profitability.

Use historic data to improve cycles, lines, workers. By a lot.

Our innovative approach allows factories to:

  • Gain real-time insights into production metrics
  • Identify and eliminate inefficiencies
  • Improve worker skills and productivity
  • Make data-driven decisions for better resource allocation

Recoup revenue. A lot of it.

Capture lost time hidden in down time, i.e. every millisecond that should have been productive. Then use it to rebalance, smarter.

  • Find inefficiencies on any type of line.
  • Take a true measure of stamina, and rebalance with it.
  • Less processes, fewer methods, more insights, better decisions.

Higher earning potential.

Use OpenSeam to reveal and predict skills training opportunities.
Then use it to train better, faster.

  • upskilling & reskilling for partial automation
  • faster, fairer channels with managers
  • truly transferable work history

FAQ

What is OpenSeam?

OpenSeam is an AI-enabled analytics solution for textile manufacturing that captures crucial time metrics at workstations. It empowers factories to optimize production and enhance efficiency through data-driven insights.

How does OpenSeam work?

OpenSeam utilizes small devices attached to each sewing workstation in a factory plant to collect real-time data. This data is then analyzed by OpenSeam's AI to generate actionable insights.

Is OpenSeam compatible with all sewing machines?

To date, OpenSeam has been compatible with every industrial sewing machine encountered, regardless of age or model. We will update this statement if we ever find an incompatible machine.

How long does it take to implement OpenSeam?

OpenSeam installation is remarkably quick: under 1 minute per sewing workstation, and just hours for an entire factory plant. Our devices are designed for rapid deployment and seamless integration.

What kind of insights does OpenSeam provide?

OpenSeam delivers critical insights on machine utilization, operator performance, production bottlenecks, and lost revenue. These valuable insights enable manufacturers to optimize processes, boost productivity, and enhance competitiveness.

Is my data secure with OpenSeam?

Yes. OpenSeam prioritizes data security, employing encryption for data both in transit and at rest. We adhere to industry-standard security protocols to ensure the confidentiality of your information.

Can OpenSeam integrate with my existing management systems?

Currently, direct integration is not available. However, we're developing a secure, dedicated API for select customers in the near future. We've observed that many ERP and MES systems in the textile industry use outdated data methods or are resistant to interoperability. At OpenSeam, we champion open standards and believe in their potential to transform the industry. Future integrations will depend on other systems' willingness to adopt common data standards.

7.2 billion spot checks, every single shift

Imagine an army of supervisors spot-checking the work of each station, continuously throughout the work shift.

Now have them do it every 5 milliseconds.

For a mid-sized factory with ~1000 active sewing stations, OpenSeam gathers sensor data equivalent to 7.2 billion spot checks, every single shift.

No time to waste.

Set up a whole factory in hours, not months.
Only 2 requisites: power supply and WIFI.

Our Global Team

OpenSeam thrives on the diversity and global perspective of our remote team. Our talented professionals collaborate across multiple time zones, bringing together a wealth of experience and cultural insights. Our team members are located in:

  • Seattle, Washington
  • Los Angeles, California
  • New York City, New York
  • Brussels, Belgium
  • Auckland, New Zealand
  • Lahore, Pakistan
  • Dhaka, Bangladesh
  • San Juan, Puerto Rico

At OpenSeam, we're committed to driving the digital transformation of textile manufacturing. One stitch at a time 😊

Get in touch

We are currently onboarding factories onto our early access program.

Reach us using our contact form,
on WhatsApp or Linkedin.

 

ROI calculator

Assumptions and calculations are based on data from early customer pilots, specifically manufacturing groups producing millions of pieces per week. Please fill out the information below as accurately as possible.

Recoupable revenue

Enter the total work hours in a day, minus the planned breaks.
Example: 7.5 for an 8 hour shift with 30 minute break.
Example: assuming 5 work days per week, 2 weeks off per year,
a factory would have 250 work days.
Enter the total number of active production lines in your facility.
Enter the total number of sewing machines across all lines.
Enter the average number of units one production line
aims to produce in a day.
Enter the average amount of revenue generated per unit.
Usually in the range of 2% to 10%.

Simple,
transparent pricing

Simple pricing that scales with your operation. Linear pricing with exponential benefits.

That's it. No hidden fees, no complicated tiers, no bloated custom deals.

$20.-

cost of 1 device*

$0.40

per device per workday

*Taxes and duties may apply. Prices in USD.

 

How our pricing works

Your total cost depends on the number of sewing machines in your factory. We scale with you. Whether you have 100 machines or 10,000, you add devices linearly and reap benefits exponentially.

And to be fair, we only count the work days in a year, in which your factories are operational. No point paying for days off.

This ensures that businesses of all sizes can benefit from our AI-enabled data & analytics tools.

 

Ready to get started?

Get a personalized quote here, or contact us to discuss how OpenSeam can transform your manufacturing process.

Reach us using our contact form, on WhatsApp or Linkedin.