Real-time intelligence for every sewing station.
Discover constraints as they happen, assign the right task to the right person automatically, and stop guessing what's happening on your floor. Stop guessing — start knowing.
Now rolling out with manufacturers in
The full picture, in real time.
Find constraints early
Bottlenecks surface the moment they emerge — machine stoppages, inconsistent pace, operator fatigue — so you intervene preventively instead of reacting after throughput suffers.
Metrics replace guesswork
Stops, start delay, pace, proficiency, momentum, efficiency, and machine runtime replace gut feel with measured data you can stand behind.
Insights, not firefighting
See issues developing in real time and address them before they cascade. Your production shifts from reactive to informed orchestration.
Sewing machines produce no data. They simply run.
Traditional methods rely on end-of-shift reports, supervisor walkthroughs, and manual counts — all of which give you a delayed, incomplete picture of production reality.
A delayed, incomplete picture
End-of-shift reports and supervisor walkthroughs tell you what happened hours ago — never what's happening right now at each station.
No way to measure each needle
Sewing machines simply run. There's been no practical way to measure activity at each station in real time without disrupting the work.
Supervisors rank performance
The quietly struggling operator and the quietly exceptional worker look identical on a manual count. Without data, fairness is impossible. Potential is lost.
Problems found after the damage
Constraints are identified only through their effects on throughput — by which point the WIP has piled up, quality suffers, and the delivery date is at risk.
A sensor at every sewing station.
Intelligence at each sewing station. A small device clips onto any station and captures every needle movement, and the lack of it, continuously.
Your AI production assistant. Tally continuously monitors the floor, discovers constraints as they emerge, and assigns the right task to the right person at the right time.
Informed orchestration — not reactive firefighting.
See every active moment — not spot checks.
Like a fitness tracker counts steps automatically, Seambit captures needle activity, and the lack of it, continuously. Manual counts see a handful of moments per shift; OpenSeam sees all of them.
Track it as it happens
See what's on your floor right now, not hours later in a shift report.
Discover constraints, on autopilot
Theory of Constraints applied continuously to find which station limits throughput.
Track machine activity
The only system that measures actual needle-in-fabric time, precisely.
Train operators better, faster
Objective proficiency data shortens training timelines with measured progress.
Measure performance fairly
Decisions based on measured behavior and real production, not perception.
Learn from every shift
Complete production history retained — spot patterns, improve continuously.
We do sewing intelligence. Partners do everything else.
You get actionable insight from your sewing floor — and it flows into your ERP, MES, PLM, and planning tools. Integration benefits customers. Vendor lock-in doesn't.
Learn about partners and integration →Works with the machines you already have.
No retrofits, no rip-and-replace, no connectivity standards to meet. Seambit uses onboard sensors to detect needle motion on any industrial sewing machine — lockstitch, overlock, flatlock, or specialty — regardless of age or manufacturer.
Learn about Seambit compatibility →
Simple, transparent, predictable.
Simple pricing that scales linearly with your operation. You need one seambit for each station, then pay for the production days you use them. That's it.
No recurring hardware fees.
Billed annually, upfront.
See OpenSeam in your factory.
Get a demo and order a trial. Validate the system in your own production environment, before full rollout.