Production visibility as it happens

The challenge

Most factory management systems tell you what happened yesterday, last shift, or an hour ago. By the time you see a problem in a report, production time has already been lost and the conditions that caused the issue may have changed. Managing a factory from delayed data means constantly reacting to problems that have already impacted output.

Why it happens

Traditional data collection relies on end-of-shift manual counts, supervisor reports compiled after observation, or periodic system updates. The gap between when something happens on the floor and when management sees it in their systems can be hours. Real-time data collection at industrial scale hasn't been practical—until now.

Our solution

OpenSeam streams production data continuously from every sewing station to your dashboards and mobile devices. When a station stops producing, you see it within seconds. When pace drops across a line, the change appears immediately. When a constraint emerges, you're notified as it happens, not after the shift report shows reduced output. The system updates constantly with no manual data entry required.

The outcome

Management can respond to issues while they're still developing rather than analyzing them after impact. A supervisor walking the floor sees the same real-time data on their mobile device that the industrial engineer sees at their desk. Decisions get made with current information instead of historical assumptions. The conversation shifts from "what went wrong yesterday" to "what's happening right now and what should we do about it."

How we deliver

Our seambit devices transmit data continuously over your factory's WiFi network. Dashboards refresh automatically with no user action required. Mobile notifications alert relevant stakeholders the moment attention is needed. There's no sync delay, no waiting for reports to generate, no manual updates. You see production reality as it unfolds, enabling informed action instead of delayed reaction.